USCAR-2汽车连接器试验项目详解
摘要:广电计量通过CNAS、CMA、DILAC等资质认可,是中国CB实验室,也是众多国内外主流车厂的认可实验室,其中,汽车及零部件有毒有害物质检测、VOC检测、气味检测、雾化检测通过德国大众、丰田、本田、日产等主机厂的现场审核及认可;汽车及零部件EMC检测通过东风日产、郑州宇通等主机厂的现场审核及认可。
序号 | 测试项目 | 测试标准/技术条件 |
Visual Inspection | SAE USCAR-2 Section 5.1.8 | |
5.9.3 Terminal Mechanical test Y组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Conductor/Terminal Crimp Pull out Force | SAE USCAR-37 Section 5.2.3 |
5.9.3 Terminal Mechanical test A组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Terminal to Terminal Engage/Disengage Force | SAE USCAR-2 Section 5.2.1 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.3 Terminal Mechanical test B组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Terminal Bend Resistance | SAE USCAR-37 Section 5.2.2 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.4 Terminal electrical test C组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Maximum Test Current Capability | SAE USCAR-2 Section 5.3.3 |
3 | 1008 Hour Current Cycling | SAE USCAR-2 Section 5.3.4 |
4 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.4 Terminal electrical test Z组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Shield/Wire Core Isolation Resistance | SAE USCAR-37 Section 5.2.5 |
3 | Shield termination ferrule retention test | SAE USCAR-37 Section 5.2.4 |
5.9.5 Connector system mechanical test D组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Terminal - Connector Insertion/Extraction Force | SAE USCAR-2 Section 5.4.1 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test E组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Miscellaneous Component Engage/Disengage Force | SAE USCAR-2 Section 5.4.5 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test F组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector-to-Connector Audible Click | SAE USCAR-2 Section 5.4.7 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test G组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector-Connector Mating/Unmating Force | SAE USCAR-2 Section 5.4.2/5.4.3 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test H组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Polarization Feature Effectiveness | SAE USCAR-2 Section 5.4.4 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test I组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Drop Test | SAE USCAR-2 Section 5.4.8 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test J组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Cavity Damage susceptibility | SAE USCAR-2 Section 5.4.9 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test K组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Header Pin Retention | SAE USCAR-2 Section 5.7.1 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.5 Connector system mechanical test L组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Mounting Feature Mechanical Strength | SAE USCAR-2 Section 5.7.2 |
3 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.6 Connector system electrical test M组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Circuit Continuity Monitoring | SAE USCAR-2 Section 5.1.9 |
4 | Vibration/Mechanical Shock | SAE USCAR-2 Section 5.4.6 |
SAE USCAR-2 Section 5.4.6 | ||
5 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
6 | Voltage Drop | SAE USCAR-2 Section 5.3.2 |
7 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
8 | 工装费用 | |
5.9.6 Connector system electrical test N组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Circuit Continuity Monitoring | SAE USCAR-2 Section 5.1.9 |
4 | Thermal Shock | SAE USCAR-2 Section 5.6.1 |
5 | Voltage Drop | SAE USCAR-2 Section 5.3.2 |
6 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
7 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
8 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.6 Connector system electrical test O组 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Circuit Continuity Monitoring | SAE USCAR-2 Section 5.1.9 |
4 | Temperature/Humidity Cycling | SAE USCAR-2 Section 5.6.2 |
5 | Voltage Drop | SAE USCAR-2 Section 5.3.2 |
6 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
7 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
8 | Terminal-Connector Extraction Force | SAE USCAR-2 Section 5.4.1 |
9 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.6 Connector system electrical test P组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | High Temperature Exposure | SAE USCAR-2 Section 5.6.3 |
4 | Voltage Drop | SAE USCAR-2 Section 5.3.2 |
5 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
6 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
7 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.7 Sealed connector system environmental test Q组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Fluid Resistance(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.4 |
3 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
4 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
5 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.7 Sealed connector system environmental test R组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Temperature/Humidity Cycling | SAE USCAR-2 Section 5.6.2 |
4 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
5 | Submersion (该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.5 |
6 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
7 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
8 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.7 Sealed connector system environmental test S组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Pressure/Vacuum Leak(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.6 |
4 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
5 | Temperature/Humidity Cycling | SAE USCAR-2 Section 5.6.2 |
6 | Pressure/Vacuum Leak(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.6 |
7 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
8 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
9 | Terminal-Connector Extraction Force | SAE USCAR-2 Section 5.4.1 |
10 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.7 Sealed connector system environmental test T组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | High Temperature Exposure | SAE USCAR-2 Section 5.6.3 |
4 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
5 | Submersion(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.5 |
6 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
7 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
8 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.7 Sealed connector system environmental test U组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Pressure/Vacuum Leak(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.6 |
4 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
5 | High Temperature Exposure | SAE USCAR-2 Section 5.6.3 |
6 | Pressure/Vacuum Leak(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.6 |
7 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
8 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
9 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.8 Un-sealed connector system environmental test V组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Temperature/Humidity Cycling | SAE USCAR-2 Section 5.6.2 |
3 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
4 | Dielectric Strength | SAE USCAR-2 Section 5.5.2 |
5 | Terminal-Connector Extraction Force | SAE USCAR-2 Section 5.4.1 |
6 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.9 Stand Alone pressure Vacuum Test W组-针对密封性连接器 | ||
1 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
2 | Connector Cycling | SAE USCAR-2 Section 5.1.7 |
3 | Pressure/Vacuum Leak(该实验只适用于密封性连接器) | SAE USCAR-2 Section 5.6.6 |
4 | Isolation Resistance | SAE USCAR-2 Section 5.5.1 |
5 | Visual Inspection | SAE USCAR-2 Section 5.1.8 |
5.9.10 Stand alone Salt Fog X组-针对密封性连接器 | ||
1 | Salt Fog | SAE USCAR-2 Section 5.6.7 |
2 | Isolation Resistance | SAE USCAR-37 Section 5.5.1 |